TY - JOUR A1 - Böhm, Christoph A1 - Stahlhut, Philipp A1 - Weichhold, Jan A1 - Hrynevich, Andrei A1 - Teßmar, Jörg A1 - Dalton, Paul D. T1 - The Multiweek Thermal Stability of Medical-Grade Poly(ε-caprolactone) During Melt Electrowriting JF - Small N2 - Melt electrowriting (MEW) is a high-resolution additive manufacturing technology that places unique constraints on the processing of thermally degradable polymers. With a single nozzle, MEW operates at low throughput and in this study, medical-grade poly(ε-caprolactone) (PCL) is heated for 25 d at three different temperatures (75, 85, and 95 °C), collecting daily samples. There is an initial increase in the fiber diameter and decrease in the jet speed over the first 5 d, then the MEW process remains stable for the 75 and 85 °C groups. When the collector speed is fixed to a value at least 10% above the jet speed, the diameter remains constant for 25 d at 75 °C and only increases with time for 85 and 95 °C. Fiber fusion at increased layer height is observed for 85 and 95 °C, while the surface morphology of single fibers remain similar for all temperatures. The properties of the prints are assessed with no observable changes in the degree of crystallinity or the Young's modulus, while the yield strength decreases in later phases only for 95 °C. After the initial 5-d period, the MEW processing of PCL at 75 °C is extraordinarily stable with overall fiber diameters averaging 13.5 ± 1.0 µm over the entire 25-d period. KW - polycaprolactone KW - 3D printing KW - additive manufacturing KW - electrohydrodynamic KW - melt electrospinning writing Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-257741 VL - 18 IS - 3 ER - TY - JOUR A1 - Böhm, Christoph A1 - Tandon, Biranche A1 - Hrynevich, Andrei A1 - Teßmar, Jörg A1 - Dalton, Paul D. T1 - Processing of Poly(lactic–co–glycolic acid) Microfibers via Melt Electrowriting JF - Macromolecular Chemistry and Physics N2 - Polymers sensitive to thermal degradation include poly(lactic-co-glycolic acid) (PLGA), which is not yet processed via melt electrowriting (MEW). After an initial period of instability where mean fiber diameters increase from 20.56 to 27.37 µm in 3.5 h, processing stabilizes through to 24 h. The jet speed, determined using critical translation speed measurements, also reduces slightly in this 3.5 h period from 500 to 433 mm min\(^{−1}\) but generally remains constant. Acetyl triethyl citrate (ATEC) as an additive decreases the glass transition temperature of PLGA from 49 to 4 °C, and the printed ATEC/PLGA fibers exhibits elastomeric behavior upon handling. Fiber bundles tested in cyclic mechanical testing display increased elasticity with increasing ATEC concentration. The processing temperature of PLGA also reduces from 165 to 143 °C with increase in ATEC concentration. This initial window of unstable direct writing seen with neat PLGA can also be impacted through the addition of 10-wt% ATEC, producing fiber diameters of 14.13 ± 1.69 µm for the first 3.5 h of heating. The investigation shows that the initial changes to the PLGA direct-writing outcomes seen in the first 3.5 h are temporary and that longer times result in a more stable MEW process. KW - poly(lactide-co-glycolide) KW - 3D printing KW - additive manufacturing KW - electrohydrodynamics KW - melt electrospinning writing KW - plasticizers Y1 - 2022 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-318444 VL - 223 IS - 5 ER - TY - JOUR A1 - Tylek, Tina A1 - Blum, Carina A1 - Hrynevich, Andrei A1 - Schlegelmilch, Katrin A1 - Schilling, Tatjana A1 - Dalton, Paul D A1 - Groll, Jürgen T1 - Precisely defined fiber scaffolds with 40 μm porosity induce elongation driven M2-like polarization of human macrophages JF - Biofabrication N2 - Macrophages are key players of the innate immune system that can roughly be divided into the pro-inflammatory M1 type and the anti-inflammatory, pro-healing M2 type. While a transient initial pro-inflammatory state is helpful, a prolonged inflammation deteriorates a proper healing and subsequent regeneration. One promising strategy to drive macrophage polarization by biomaterials is precise control over biomaterial geometry. For regenerative approaches, it is of particular interest to identify geometrical parameters that direct human macrophage polarization. For this purpose, we advanced melt electrowriting (MEW) towards the fabrication of fibrous scaffolds with box-shaped pores and precise inter-fiber spacing from 100 μm down to only 40 μm. These scaffolds facilitate primary human macrophage elongation accompanied by differentiation towards the M2 type, which was most pronounced for the smallest pore size of 40 μm. These new findings can be important in helping to design new biomaterials with an enhanced positive impact on tissue regeneration. KW - cell elongation KW - human macrophages KW - melt electrowriting (MEW) KW - macrophage polarization KW - 3D scaffolds Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-254012 VL - 12 IS - 2 ER - TY - THES A1 - Hrynevich, Andrei T1 - Enhancement of geometric complexity and predictability of melt electrowriting for biomedical applications T1 - Fortentwicklung von geometrischer Komplexität und Kalkulierbarkeit des Melt Electrowriting für biomedizinische Anwendungen N2 - This thesis encompasses the development of the additive manufacturing technology melt electrowriting, in order to achieve the improved applicability in biomedical applications and design of scaffolds. Melt electrowriting is a process capable of producing highly resolved structures from microscale fibres. Nevertheless, there are parameters influencing the process and it has not been clear how they affect the printing result. In this thesis the influence of the processing and environmental parameters is investigated with the impact on their effect on the jet speed, fibre diameter and scaffold morphology, which has not been reported in the literature to date and significantly influences the printing quality. It was demonstrated that at higher ambient printing temperatures the fibres can be hampered to the extent that the individual fibres are completely molten together and increased air humidity intensifies this effect. It was also shown how such parameters as applied voltage, collector distance, feed pressure and polymer temperature influence the fibre diameter and critical translation speed. Based on these results, a detailed investigation of the fibre diameter control and printing of scaffolds with novel architectures was made. As an example, a 20-fold diameter ratio is obtained within one scaffold by changing the collector speed and the feed pressure during the printing process. Although the pressure change caused fibre diameter oscillations, different diameter fibres were successfully integrated into two scaffold designs, which were tested for mesenchymal stromal cell suspension and adipose tissue spheroid seeding. Further design and manufacturing aspects are discussed while jet attraction to the printed structures is illuminated in connection with the fibre positioning control of the multilayer scaffolds. The artefacts that appear with the increasing scaffold height of sinusoidal laydown patterns are counteracted by layer-by-layer path adjustment. For the prediction of a printing error of the first deposited layer, an algorithm is developed, that utilizes an empirical jet lag equation and the speed of fibre deposition. This model was able to predict the position of the printing fibre with up to ten times smaller error than the of the programmed path. The same model allows to qualitatively assess the fibre diameter change along the nonlinear pattern as well as to indicate the areas of the greatest pattern deformation with the growing scaffold height. Those results will be used in the later chapters for printing of the novel MEW structures for biomedical applications. In the final chapter the concept of multimodal scaffold was combined with the suspended fibre printing, for the manufacturing of the MEW scaffolds with controlled pore interconnectivity in three dimensions. Those scaffolds were proven to be a promising substate for the control of the neurite spreading of the chick DRG neurons. N2 - Diese Arbeit umfasst die Entwicklung der additiven Fertigungstechnologie Schmelzelektroschreiben, um die verbesserte Anwendbarkeit in biomedizinischen Anwendungen und die Konstruktion von Gerüsten zu erreichen. Schmelzelektroschreiben ist ein Verfahren, das in der Lage ist, hochaufgelöste Strukturen aus mikroskaligen Fasern zu erzeugen. Dennoch gibt es Parameter, die den Prozess beeinflussen, und es ist nicht klar, wie sie sich auf das Druckergebnis auswirken. In dieser Arbeit wird der Einfluss der Verarbeitungs- und Umweltparameter mit der Auswirkung auf deren Einfluss auf die Polymerstrahlgeschwindigkeit, den Faserdurchmesser und die Gerüstmorphologie untersucht, was bisher in der Literatur nicht berichtet wurde und die Druckqualität wesentlich beeinflusst. Es konnte gezeigt werden, dass bei höheren Umgebungstemperaturen die Entstehung von zylindrischen Fasern soweit behindert werden können, dass die einzelnen Fasern vollständig zusammengeschmolzen werden und eine erhöhte Luftfeuchtigkeit diesen Effekt verstärkt. Es wurde auch gezeigt, wie solche Parameter wie angelegte Spannung, Kollektorabstand, Vorschubdruck und Polymertemperatur den Faserdurchmesser und die kritische Translationsgeschwindigkeit beeinflussen. Basierend auf diesen Ergebnissen, wurde eine detaillierte Untersuchung der Faserdurchmessersteuerung durchgeführt und Gerüsten mit neuartigen Architekturen wurden gedruckt. Als Beispiel wird ein 20-fach Durchmesserverhältnis innerhalb eines Gerüstes durch die Änderung der Kollektorgeschwindigkeit und des Vorschubdrucks während eines Druckvorgangs erreicht. Obwohl die Vorschubdruckveränderung spürbare Oszillationen des Faserdurchmessers verursachte, wurden Fasern mit unterschiedlichen Durchmessern erfolgreich in zwei Scaffoldmuster integriert, die für mesenchymale Stromazell und L929 Zellsuspension und die Aussaat von Fettgewebe-Sphäroiden getestet wurden. Weitere Design- und Herstellungsaspekte werden diskutiert, während die Polymerstrahlanziehung auf die gedruckten Strukturen in Verbindung mit der Faserpositionierungssteuerung der mehrschichtigen Scaffolds beleuchtet wird. Den Artefakten, die mit zunehmender Gerüsthöhe sinusförmiger Ablagemuster auftreten, wird durch schichtweise Anpassung von Verfahrweg des Kollektors entgegengewirkt. Für die Vorhersage eines Druckfehlers der ersten abgelegten Schicht wurde ein Algorithmus entwickelt, der die empirischen Zusammenhänge zwischen Kollektorgeschwindigkeit, Nachlauf, und die Geschwindigkeit der Faserablage verwendet. Dieses Modell war in der Lage die Position der gedruckten Faser mit einem bis zu zehnmal kleinerem Fehler als die Position auf dem programmierten Pfad vorherzusagen. Dasselbe Modell erlaubt es, die Änderung des Faserdurchmessers entlang des nichtlinearen Musters qualitativ zu bewerten und die Bereiche mit der größten Musterdeformation mit zunehmender Gerüsthöhe anzuzeigen. Diese Ergebnisse werden in anderen Kapiteln für den Druck der neuartigen MEW-Strukturen für biomedizinische Anwendungen verwendet. Im letzten Kapitel wurde das Konzept des multimodalen Gerüstes mit dem Druck von hängenden Fasern kombiniert, um MEW-Gerüste mit kontrollierter Porenvernetzung in drei Dimensionen herzustellen. Diese Gerüste erwiesen sich als vielversprechendes Substrat für die Kontrolle der Neuritenausbreitung der Nervenzellen aus Spinalganglien. KW - Elektrospinnen KW - 3D-druck KW - Tissue Engineering KW - Melt electrowriting Y1 - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-247642 ER - TY - JOUR A1 - Liashenko, Ievgenii A1 - Hrynevich, Andrei A1 - Dalton, Paul D. T1 - Designing Outside the Box: Unlocking the Geometric Freedom of Melt Electrowriting using Microscale Layer Shifting JF - Advanced Materials N2 - Melt electrowriting, a high‐resolution additive manufacturing technology, has so far been developed with vertical stacking of fiber layers, with a printing trajectory that is constant for each layer. In this work, microscale layer shifting is introduced through deliberately offsetting the printing trajectory for each printed layer. Inaccuracies during the printing of sinusoidal walls are corrected via layer shifting, resulting in accurate control of their geometry and mechanical properties. Furthermore, more substantial layer shifting allows stacking of fiber layers in a horizontal manner, overcoming the electrostatic autofocusing effect that favors vertical layer stacking. Novel nonlinear geometries, such as overhangs, wall texturing and branching, and smooth and abrupt changes in printing trajectory are presented, demonstrating the flexibility of the layer shifting approach beyond the state‐of‐the‐art. The practice of microscale layer shifting for melt electrowriting enables more complex geometries that promise to have a profound impact on the development of products in a broad range of applications. KW - 3D printing KW - additive manufacturing KW - biomaterials KW - electrohydrodynamics KW - melt electrospinning writing Y1 - 2020 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-217974 VL - 32 IS - 28 ER - TY - JOUR A1 - Hrynevich, Andrei A1 - Achenbach, Pascal A1 - Jungst, Tomasz A1 - Brook, Gary A. A1 - Dalton, Paul D. T1 - Design of Suspended Melt Electrowritten Fiber Arrays for Schwann Cell Migration and Neurite Outgrowth JF - Macromolecular Bioscience N2 - In this study, well-defined, 3D arrays of air-suspended melt electrowritten fibers are made from medical grade poly(ɛ-caprolactone) (PCL). Low processing temperatures, lower voltages, lower ambient temperature, increased collector distance, and high collector speeds all aid to direct-write suspended fibers that can span gaps of several millimeters between support structures. Such processing parameters are quantitatively determined using a “wedge-design” melt electrowritten test frame to identify the conditions that increase the suspension probability of long-distance fibers. All the measured parameters impact the probability that a fiber is suspended over multimillimeter distances. The height of the suspended fibers can be controlled by a concurrently fabricated fiber wall and the 3D suspended PCL fiber arrays investigated with early post-natal mouse dorsal root ganglion explants. The resulting Schwann cell and neurite outgrowth extends substantial distances by 21 d, following the orientation of the suspended fibers and the supporting walls, often generating circular whorls of high density Schwann cells between the suspended fibers. This research provides a design perspective and the fundamental parametric basis for suspending individual melt electrowritten fibers into a form that facilitates cell culture. KW - cell migration KW - electrospinning KW - fibers KW - neurite growth KW - polycaprolactone KW - tissue engineering Y1 - 2021 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-257535 VL - 21 IS - 7 ER - TY - INPR A1 - Schaefer, Natascha A1 - Janzen, Dieter A1 - Bakirci, Ezgi A1 - Hrynevich, Andrei A1 - Dalton, Paul D. A1 - Villmann, Carmen T1 - 3D Electrophysiological Measurements on Cells Embedded within Fiber-Reinforced Matrigel T2 - Advanced Healthcare Materials N2 - 2D electrophysiology is often used to determine the electrical properties of neurons, while in the brain, neurons form extensive 3D networks. Thus, performing electrophysiology in a 3D environment provides a closer situation to the physiological condition and serves as a useful tool for various applications in the field of neuroscience. In this study, we established 3D electrophysiology within a fiber-reinforced matrix to enable fast readouts from transfected cells, which are often used as model systems for 2D electrophysiology. Using melt electrowriting (MEW) of scaffolds to reinforce Matrigel, we performed 3D electrophysiology on a glycine receptor-transfected Ltk-11 mouse fibroblast cell line. The glycine receptor is an inhibitory ion channel associated when mutated with impaired neuromotor behaviour. The average thickness of the MEW scaffold was 141.4 ± 5.7µm, using 9.7 ± 0.2µm diameter fibers, and square pore spacings of 100 µm, 200 µm and 400 µm. We demonstrate, for the first time, the electrophysiological characterization of glycine receptor-transfected cells with respect to agonist efficacy and potency in a 3D matrix. With the MEW scaffold reinforcement not interfering with the electrophysiology measurement, this approach can now be further adapted and developed for different kinds of neuronal cultures to study and understand pathological mechanisms under disease conditions. KW - 3D cultures Y1 - 2019 U6 - http://nbn-resolving.de/urn/resolver.pl?urn:nbn:de:bvb:20-opus-244194 ER -