Abteilung für Funktionswerkstoffe der Medizin und der Zahnheilkunde
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Im Rahmen dieser Arbeit sollte herausgefunden werden, inwiefern Calciumorthophosphatzemente (CPC) dafür geeignet sind, um als Prüfkörper zur Qualifizierung von Knochenklebern zu dienen, und worin ihre Limitationen bestehen. Dazu sollte nicht nur ein materieller Vergleich verschiedener hydroxylapatitbildender Zemente mit Knochen erfolgen. Es sollte auch das Adhäsionsverhalten neuartiger Knochenkleber auf den verschiedenen Prüfkörpermaterialien verglichen werden, um mögliche Rückschlüsse für die Eignung als standardisierbares in-vitro Prüfkörpermaterial ziehen zu können.
Gegenstand der Untersuchung war ein α-Tricalciumphosphat (α-TCP)-System und ein Tetracalciumphosphat (TTCP)-System welche im Rahmen einer Zement-Abbindereaktion calciumdefizitären Hydroxylapatit (CDHA) bzw. stöchiometrischen Hydroxylapatit (HA) bilden. Die Materialien wurden dazu verwendet Prüfkörperteile in Form von Zylindern (5 x 5 mm) und Plättchen (20 x 10 x 5 mm) herzustellen, die dann mit verschiedenen Knochenklebern verklebt werden konnten. Der stärkste der verwendeten Kleber war ein Cyanoacrylat-Kleber (Truglue®). Er erzielte auf Prüfkörpern aus Knochen nach 24-stündiger Lagerung in PBS mittlere Abscherfestigkeiten von ca. 4,22 ± 1,92 MPa. Als zweitstärkster Kleber erwies sich ein neuartiger zementbasierter Kleber, der aus wärmebehandeltem Trimagnesiumphosphat-Hydrat und Phosphoserin bestand. Dieser Kleber erzielte unter den gleichen Umständen mittlere Abscherfestigkeiten von ca. 1,89 ± 0,29 MPa. Etwas schwächer schnitt ein ebenfalls neuartiger zementbasierter Kleber ab, der aus dem Magnesiumphosphat Farringtonit, sowie aus Magnesiumoxid und 25 % Phytinsäure bestand. Dieser Kleber erzielte mittlere Abscherfestigkeiten von ca. 0,51 ± 0,16 MPa. Insgesamt haben die Untersuchungen gezeigt, dass die in-vitro Qualifizierung von Knochenklebern unter Verwendung von Prüfkörpern aus Zement möglich wäre. Die Prüfkörper aus CDHA vereinten die meisten Vorteile und wären für Klebesysteme mit Abscherfestigkeiten von bis zu 2 MPa geeignet. Dabei erzeugten die Knochenkleber auf CDHA zwar abweichende Abscherfestigkeiten als auf Knochen, doch ließ sich ein vergleichbarer Trend bei stets reduzierten Varianzen erkennen. Durch die gute Konsistenz der Zementpaste war die Herstellung homogener Prüfkörper möglich. Aufgrund der Stabilität von CDHA unter wässrigen Bedingungen konnten Langzeitversuche ohne Einschränkungen vorgenommen werden. Die Limitationen der Prüfkörper aus CDHA bestanden allerdings darin, dass sie nicht für Abscherversuche von stärkeren Klebern geeignet waren. In solchen Fällen versagten die Prüfkörper noch bevor die maximale Abscherfestigkeit des jeweiligen Klebers gemessen werden konnte.
The human body has very good self-healing capabilities for numerous different injuries to a variety of different tissues. This includes the main human mechanical framework, the skeleton. The skeleton is limited in its healing without additional aid by medicine mostly by the defect size. When the defect reaches a size above 2.5 cm the regeneration of the defect ends up faulty. Here is where implants, defect fillers and other support approaches developed in medicine can help the body to heal the big defect still successfully.
Usually sturdy implants (auto-/allo-/xenogenic) are implanted in the defect to bridge the distance, but for auto- and allogenic implants a suitable donor site must be found and for all sources the implant needs to be shaped into the defect specific site to ensure a perfect fit, the best support and good healing. This shaping is very time consuming and prone to error, already in the planning phase. The use of a material that is moldable and sets in the desired shape shortly after applying negates these disadvantages. Cementitious materials offer exactly this property by being in a pasty stage after the powder and liquid components have been mixed and the subsequently hardening to a solid implant. These properties also enable the extrusion, and therefore may also enable the injection, of the cement via a syringe in a minimal invasive approach.
To enable a good injection of the cement modifications are necessary. This work aimed to modify commonly used calcium phosphate-based cement systems based on α-TCP (apatitic) and β-TCP (brushitic). These have been modified with sodium phytate and phytic acid, respectively. Additionally, the α-TCP system has been modified with sodium pyrophosphate, in a second study, to create a storable aqueous paste that can be activated once needed with a highly concentrated sodium orthophosphate solution.
The powder phase of the α-TCP cement system consisted of nine parts α-TCP and one part CDHA. These were prepared to have different particle sizes and therefore enable a better powder flowability through the bimodal size distribution. α-TCP had a main particle size of 20 μm and CDHA of 2.6 μm. The modification with sodium phytate led to an adsorption of phytate ions on the surface of the α-TCP particles, where they started to form complexes with the Ca2+ ions in the solution. This adsorption had two effects. The first was to make the calcium ions unavailable, preventing supersaturation and ultimately the precipitation of CDHA what would lead to the cement hardening. The second was the increase of the absolute value of the surface charge, zeta potential, of the powder in the cement paste. Here a decrease from +3 mV to -40 mV could be measured. A strong value for the zeta potential leads to a higher repulsion of similarly charged particles and therefore prevents powder agglomeration and clogging on the nozzle during injection. These two modifications (bimodal particles size distribution and phytic acid) lead to a significant increase in the paste injectability. The unmodified paste was injectable for 30 % only, where all modified pastes were practically fully injectable ~90 % (the residual paste remained in the nozzle, while the syringe plunger already reached the end of the syringe).
A very similar observation could be made for the β-TCP system. This system was modified with phytic acid. The zeta potential was decreased even stronger from -10 ± 1.5 mV to -71.5 ± 12 mV. The adsorption of the phytate ions and subsequent formation of chelate complexes with the newly dissolved Ca2+ ions also showed a retarding effect in the cements setting reaction. Where the unmodified cement was not measurable in the rheometer, as the reaction was faster than the measurement setup (~1.5 min), the modified cements showed a transition through the gel point between 3-6 min. This means the pastes stayed between 2 and 4 times longer viscous than without the modification. Like with the first cement system also here the effects of the phytate addition showed its beneficial influence in the injectability measurement. The unmodified cement was not injectable at all, due to the same issue already encountered at the rheology measurements, but all modified pastes were fully injectable for at least 5 min (lowest phytate concentration) and at least 10 min (all other concentrations) after the mixing of powder and liquid.
The main goal of the last modification with sodium pyrophosphate was to create a paste that was stable in aqueous environment without setting until the activation takes place, but it should still show good injectability as this was the desired way of application after activation. Like before also the zeta potential changed after the addition of pyrophosphate. It could be lowered from -22 ± 2mV down to -61 to -68 ± 4mV (depending on the pyrophosphate concentration). The pastes were stored in airtight containers at room temperature and checked for their phase composition over 14 days. The unmodified paste showed a beginning phase conversion to hydroxyapatite between 7 and 14 days. All other pastes were still stable and unreacted. The pastes were activated with a high concentrated (30 wt%) sodium orthophosphate solution. After the activation the pastes were checked for their injectability and showed an increase from -57 ± 11% for the unmodified paste to -89 ± 3% (practically fully injectable as described earlier) for the best modified paste (PP005).
It can be concluded that the goal of enabling full injection of conventional calcium phosphate bone cement systems was reached. Additional work produced a storage stable paste that still ensures full injectability. Subsequent work already used the storable paste and modified it with hyaluronic acid to create an ink for 3D extrusion printing. The first two cement systems have also already been investigated in cell culture for their influence on osteoblasts and osteoclasts. The next steps would have to go more into the direction of translation. Figuring out what properties still need to be checked and where the modification needs adjustment to enable a clinical use of the presented systems.
Heutige chirurgische Situationen können zeitweise den Einsatz eines Knochenkleber erfordern, welcher sich jedoch noch nicht in der klinischen Praxis etablieren konnte. In jüngster Vergangenheit haben mit Phosphoserin modifizierte Zemente (PMC) auf der Grundlage von Verbindungen zwischen o-Phosphoserin (OPLS) und Calciumphosphaten wie Tetracalciumphosphat (TTCP) oder α-Tricalciumphosphat (α-TCP) an Popularität gewonnen. Ebenso bekommen chelatbildende Magnesiumphosphatzemente als mineralische Knochenadhäsive mehr Zuspruch. In dieser Arbeit wurden neue mineralorganische Knochenzemente auf der Basis von Phosphoserin und Magnesiumphosphaten oder -oxiden untersucht, die hervorragende Hafteigenschaften besitzen. Diese wurden mittels Röntgenbeugung, Fourier-Infrarot-Spektroskopie und Elektronenmikroskopie analysiert und mechanischen Tests unterzogen, um die Haftfestigkeit am Knochen nach Alterung unter physiologischen Bedingungen zu bestimmen. Die neuartigen biomineralischen Klebstoffe zeigen eine ausgezeichnete Haftfestigkeit an Knochen mit etwa 6,6-7,3 MPa unter Scherbelastung. Die Adhäsive sind auch aufgrund ihres kohäsiven Versagensmusters und ihres duktilen Charakters vielversprechend. In diesem Zusammenhang sind die neuen adhäsiven Zemente den derzeit vorherrschenden Knochenadhäsiven überlegen. Ergänzend wurde versucht, dieses neue System mit unterschiedlichen Additiven zu modifizieren. Dabei wurde Mannit erfolgreich als Porogen verwendet. Dreiarmiges sternförmiges NCO-sP(EO-stat-PO) sollte die adhäsiven Eigenschaften und das Leistungspotenzial unter Wasser verbessern. Zuletzt wurden mit Glycerol präfabrizierte Pasten hergestellt, welche gelagert werden können und bei Kontakt mit Wasser aushärten. Generell ist zu betonen, dass künftige Bemühungen um Knochenklebstoffe aus Phosphoserin und Mg2+ sehr lohnenswert erscheinen.
Zelluläre Resorption 3D-gedruckter Knochenimplantate auf Basis von Calciummagnesiumphosphaten
(2023)
Für die Behandlung von Knochendefekten kritischer Größe gibt es heute eine Reihe von Therapiemöglichkeiten. Neuartige Ansätze mit Magnesiumphosphat- (MPC) und Calciummagnesiumphosphatzementen (CMPC) haben sich als echte Alternativen zu den etablierten Calciumphosphaten erwiesen.
Ziel war es, die Osteoklastogenese in vitro auf 3D-pulvergedrucktem CMPC und MPC zu induzieren und die zelluläre Resorption (zR) zu analysieren. Polystyrol (PS), Glas, β-TCP und Brushit-bildender Zement dienten als Referenzen.
Als Proben wurden Zemente der allgemeinen stöchiometrischen Summenformel CaxMg(3–x)(PO4)2 (x = 0; 0,25; 0,75; 3) verwendet, die Struvit oder Newberyit enthielten. Für die Osteoklastogenese wurden monozytenangereicherte PBMCs aus Buffy-Coat mittels dreifacher Dichtegradientenzentrifugation isoliert, auf die Prüfoberflächen ausgesät und über einen Zeitraum von 22 Tagen mit Zytokinen (M-CSF und RANKL) stimuliert. Die Interaktion der Zellen mit den Zementen bzw. PS/Glas wurde mittels TRAP-Färbung und -Aktivität, DNA- und Ionenkonzentrationen (Ca2+, Mg2+, PO43–, pH-Wert), Rasterelektronen-, Durchlicht-, Auflicht- und Fluoreszenzmikroskopie analysiert.
Auf den Struvit- und Newberyit-bildenden Zementen konnten keine für Osteoklasten typischen Riesenzellen nachgewiesen werden. Auf den Struvit-bildenden Zementen wurde deutlich mehr mononukleäre Zellen nachgewiesen wurden als auf den Newberyit-bildenden Zementen. Während die Freisetzung von Mg2+ und PO43– ausschließlich durch die chemische Degradation erfolgte, wurde Ca2+ zunächst adsorbiert und anschließend durch zR freigesetzt. Die erhöhte Ca2+-Adsorption im Vergleich zur Ca2+-Resorption führte insgesamt zu einer Calcium-Präzipitation.
Da lediglich auf β-TCP Resorptionslakunen beobachtet wurden, wird angenommen, dass auf den CMPC, MPC und Brushite-bildenden Zementen die zellvermittelte Ca2+-Freisetzung von den Präzipitaten ausging, die von Makrophagen auf den Zementen und/oder Riesenzellen auf den Wellplatten resorbiert wurden.
3D neuronal cultures attempt to better replicate the in vivo environment to study neurological/neurodegenerative diseases compared to 2D models. A challenge to establish 3D neuron culture models is the low elastic modulus (30–500 Pa) of the native brain. Here, an ultra-soft matrix based on thiolated hyaluronic acid (HA-SH) reinforced with a microfiber frame is formulated and used. Hyaluronic acid represents an essential component of the brain extracellular matrix (ECM). Box-shaped frames with a microfiber spacing of 200 µm composed of 10-layers of poly(ɛ-caprolactone) (PCL) microfibers (9.7 ± 0.2 µm) made via melt electrowriting (MEW) are used to reinforce the HA-SH matrix which has an elastic modulus of 95 Pa. The neuronal viability is low in pure HA-SH matrix, however, when astrocytes are pre-seeded below this reinforced construct, they significantly support neuronal survival, network formation quantified by neurite length, and neuronal firing shown by Ca\(^{2+}\) imaging. The astrocyte-seeded HA-SH matrix is able to match the neuronal viability to the level of Matrigel, a gold standard matrix for neuronal culture for over two decades. Thus, this 3D MEW frame reinforced HA-SH composite with neurons and astrocytes constitutes a reliable and reproducible system to further study brain diseases.
Polymeric Janus Fibers
(2023)
Janus fibers are a class of composite materials comprising mechanical and chemical to biological functionality. Combining different materials and functionalities in one micro- or even nanoscale fiber enables otherwise unreachable synergistic physicochemical effects with unprecedented opportunities for technical or biomedical applications. Here, recent developments of processing technologies and applications of polymeric Janus fibers will be reviewed. Various examples in the fields of textiles, catalysis, sensors as well as medical applications, like drug delivery systems, tissue engineering and antimicrobial materials, are presented to illuminate the outstanding potential of such high-end functional materials for novel applications in the upcoming future.
Melt electrowriting, a high-resolution additive manufacturing technique, is used in this study to process a magnetic polymer-based blend for the first time. Carbonyl iron (CI) particles homogenously distribute into poly(vinylidene fluoride) (PVDF) melts to result in well-defined, highly porous structures or scaffolds comprised of fibers ranging from 30 to 50 µm in diameter. This study observes that CI particle incorporation is possible up to 30 wt% without nozzle clogging, albeit that the highest concentration results in heterogeneous fiber morphologies. In contrast, the direct writing of homogeneous PVDF fibers with up to 15 wt% CI is possible. The fibers can be readily displaced using magnets at concentrations of 1 wt% and above. Combined with good viability of L929 CC1 cells using Live/Dead imaging on scaffolds for all CI concentrations indicates that these formulations have potential for the usage in stimuli-responsive applications such as 4D printing.
A facile and flexible approach for the integration of biomimetically branched microvasculature within bulk hydrogels is presented. For this, sacrificial scaffolds of thermoresponsive poly(2-cyclopropyl-2-oxazoline) (PcycloPrOx) are created using melt electrowriting (MEW) in an optimized and predictable way and subsequently placed into a customized bioreactor system, which is then filled with a hydrogel precursor solution. The aqueous environment above the lower critical solution temperature (LCST) of PcycloPrOx at 25 °C swells the polymer without dissolving it, resulting in fusion of filaments that are deposited onto each other (print-and-fuse approach). Accordingly, an adequate printing pathway design results in generating physiological-like branchings and channel volumes that approximate Murray's law in the geometrical ratio between parent and daughter vessels. After gel formation, a temperature decrease below the LCST produces interconnected microchannels with distinct inlet and outlet regions. Initial placement of the sacrificial scaffolds in the bioreactors in a pre-defined manner directly yields perfusable structures via leakage-free fluid connections in a reproducible one-step procedure. Using this approach, rapid formation of a tight and biologically functional endothelial layer, as assessed not only through fluorescent dye diffusion, but also by tumor necrosis factor alpha (TNF-α) stimulation, is obtained within three days.
In recent decades, hybrid characterization systems have become pillars in the study of cellular biomechanics. Especially, Atomic Force Microscopy (AFM) is combined with a variety of optical microscopy techniques to discover new aspects of cell adhesion. AFM, however, is limited to the early-stage of cell adhesion, so that the forces of mature cell contacts cannot be addressed. Even though the invention of Fluidic Force Microscopy (FluidFM) overcomes these limitations by combining the precise force-control of AFM with microfluidics, the correlative investigation of detachment forces arising from spread mammalian cells has been barely achieved. Here, a novel multifunctional device integrating Fluorescence Microscopy (FL) into FluidFM technology (FL-FluidFM) is introduced, enabling real-time optical tracking of entire cell detachment processes in parallel to the undisturbed acquisition of force-distance curves. This setup, thus, allows for entailing two pieces of information at once. As proof-of-principle experiment, this method is applied to fluorescently labeled rat embryonic fibroblast (REF52) cells, demonstrating a precise matching between identified force-jumps and visualized cellular unbinding steps. This study, thus, presents a novel characterization tool for the correlated evaluation of mature cell adhesion, which has great relevance, for instance, in the development of biomaterials or the fight against diseases such as cancer.
Melt electrowriting (MEW) is an additive manufacturing process that produces highly defined constructs with elements in the micrometer range. A specific configuration of MEW enables printing tubular constructs to create small-diameter tubular structures. The small pool of processable materials poses a bottleneck for wider application in biomedicine. To alleviate this obstacle, an acrylate-endcapped urethane-based polymer (AUP), using a poly(ε-caprolactone) (PCL) (molar mass: 20 000 g mol\(^{−1}\)) (AUP PCL20k) as backbone material, is synthesized and utilized for MEW. Spectroscopic analysis confirms the successful modification of the PCL backbone with photo-crosslinkable acrylate endgroups. Printing experiments of AUP PCL20k reveal limited printability but the photo-crosslinking ability is preserved post-printing. To improve printability and to tune the mechanical properties of printed constructs, the AUP-material is blended with commercially available PCL (AUP PCL20k:PCL in ratios 80:20, 60:40, 50:50). Print fidelity improves for 60:40 and 50:50 blends. Blending enables modification of the constructs' mechanical properties to approximate the range of blood vessels for transplantation surgeries. The crosslinking-ability of the material allows pure AUP to be manipulated post-printing and illustrates significant differences in mechanical properties of 80:20 blends after crosslinking. An in vitro cell compatibility assay using human umbilical vein endothelial cells also demonstrates the material's non-cytotoxicity.