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Combining multi-scale 3D printing technologies to engineer reinforced hydrogel-ceramic interfaces
(2020)
Multi-material 3D printing technologies that resolve features at different lengths down to the microscale open new avenues for regenerative medicine, particularly in the engineering of tissue interfaces. Herein, extrusion printing of a bone-biomimetic ceramic ink and melt electrowriting (MEW) of spatially organized polymeric microfibres are integrated for the biofabrication of an osteochondral plug, with a mechanically reinforced bone-to-cartilage interface. A printable physiological temperature-setting bioceramic, based on α-tricalcium phosphate, nanohydroxyapatite and a custom-synthesized biodegradable and crosslinkable poloxamer, was developed as bone support. The mild setting reaction of the bone ink enabled us to print directly within melt electrowritten polycaprolactone meshes, preserving their micro-architecture. Ceramic-integrated MEW meshes protruded into the cartilage region of the composite plug, and were embedded with mechanically soft gelatin-based hydrogels, laden with articular cartilage chondroprogenitor cells. Such interlocking design enhanced the hydrogel-to-ceramic adhesion strength >6.5-fold, compared with non-interlocking fibre architectures, enabling structural stability during handling and surgical implantation in osteochondral defects ex vivo. Furthermore, the MEW meshes endowed the chondral compartment with compressive properties approaching those of native cartilage (20-fold reinforcement versus pristine hydrogel). The osteal and chondral compartment supported osteogenesis and cartilage matrix deposition in vitro, and the neo-synthesized cartilage matrix further contributed to the mechanical reinforcement at the ceramic-hydrogel interface. This multi-material, multi-scale 3D printing approach provides a promising strategy for engineering advanced composite constructs for the regeneration of musculoskeletal and connective tissue interfaces.
In vorliegender Dissertationsarbeit wurde der Einfluss von MEW-gedruckten Scaffolds aus dem synthetischen Polymer PnPrOx, einem Poly(2-oxazolin), mit verschiedenen Oberflächenstrukturen (fibrillär, glatt) auf die Proteinexpression menschlicher Makrophagen untersucht. Dabei wurde überprüft, inwiefern die Beschaffenheit der Oberflächenstruktur des Polymers die Polarisierung von Makrophagen auf Proteinebene beeinflusst.
Background
The role of cement-augmented screw fixation for calcaneal fracture treatment remains unclear. Therefore, this study was performed to biomechanically analyze screw osteosynthesis by reinforcement with either a calcium phosphate (CP)-based or polymethylmethacrylate (PMMA)-based injectable bone cement.
Methods
A calcaneal fracture (Sanders type IIA) including a central cancellous bone defect was generated in 27 synthetic bones, and the specimens were assigned to 3 groups. The first group was fixed with four screws (3.5 mm and 6.5 mm), the second group with screws and CP-based cement (Graftys (R) QuickSet; Graftys, Aix-en-Provence, France), and the third group with screws and PMMA-based cement (Traumacem (TM) V+; DePuy Synthes, Warsaw, IN, USA). Biomechanical testing was conducted to analyze peak-to-peak displacement, total displacement, and stiffness in following a standardized protocol.
Results
The peak-to-peak displacement under a 200-N load was not significantly different among the groups; however, peak-to-peak displacement under a 600- and 1000-N load as well as total displacement exhibited better stability in PMMA-augmented screw osteosynthesis compared to screw fixation without augmentation. The stiffness of the construct was increased by both CP- and PMMA-based cements.
Conclusion
Addition of an injectable bone cement to screw osteosynthesis is able to increase fixation strength in a biomechanical calcaneal fracture model with synthetic bones. In such cases, PMMA-based cements are more effective than CP-based cements because of their inherently higher compressive strength. However, whether this high strength is required in the clinical setting for early weight-bearing remains controversial, and the non-degradable properties of PMMA might cause difficulties during subsequent interventions in younger patients.
Many different biofabrication approaches as well as a variety of bioinks have been developed by researchers working in the field of tissue engineering. A main challenge for bioinks often remains the difficulty to achieve shape fidelity after printing. In order to overcome this issue, a homogeneous pre-crosslinking technique, which is universally applicable to all alginate-based materials, was developed. In this study, the Young’s Modulus after post-crosslinking of selected hydrogels, as well as the chemical characterization of alginate in terms of M/G ratio and molecular weight, were determined. With our technique it was possible to markedly enhance the printability of a 2% (w/v) alginate solution, without using a higher polymer content, fillers or support structures. 3D porous scaffolds with a height of around 5 mm were printed. Furthermore, the rheological behavior of different pre-crosslinking degrees was studied. Shear forces on cells as well as the flow profile of the bioink inside the printing nozzle during the process were estimated. A high cell viability of printed NIH/3T3 cells embedded in the novel bioink of more than 85% over a time period of two weeks could be observed.
Tumorzellen, Stromazellen, Extrazellulärmatrix (EZM) und lösliche Faktoren in der Tumormikroumgebung beeinflussen und verstärken sich gegenseitig in der Ausbildung eines malignen Phänotyps. Sowohl die fibrotische EZM als auch eine kleine Subpopulation von pluripotenten Tumorstammzellen sind bekanntermaßen für die Steigerung der Tumoraggressivität verantwortlich. Inwiefern diese beiden unabhängigen Faktoren im Kontext von Brustkrebs miteinander in Beziehung stehen, ist jedoch bis heute unklar.
Um untersuchen zu können, welchen Beitrag Tumorzellen, Stromazellen, EZM und lösliche Faktoren einzeln und im Zusammenspiel zur Malignität eines Tumors leisten, ist die Entwicklung geeigneter in-vitro-Modelle unabdingbar. Daher war es das Ziel dieser Arbeit, ein 3D-Mikrotumormodell zu generieren, in dem eine Analyse dieser genannten Faktoren stattfinden könnte. An diesem Modell wurden darüber hinaus erste Untersuchungen von im Tumorkontext bekannten EZM-Proteinen durchgeführt. Um die dreidimensionale Anordnung von Tumorzellen und ihrer Gewebeumgebung adäquat wiedergeben zu können, beinhalteten die 3D-Tumorsphäroide sowohl Brustkrebszellen (MDA-MB-231) als auch Stromazellen (hASCs).
Die EZM als wichtiger Bestandteil der (Tumor-) Mikroumgebung sollte übersichtshalber durch Hämatoxylin-Eosin-Färbung und detaillierter durch immunhistochemische Analyse nach zwei verschiedenen Kulturzeitpunkten charakterisiert werden, um EZM-Veränderungen im zeitlichen Verlauf darzustellen. Im Fokus der Analyse standen die beiden wichtigsten profibrotischen EZM-Proteine Fibronektin und Kollagen I, die maßgeblich an der Pathogenese von Brustkrebs beteiligt sind. Zudem wurde das Vorkommen des Myofibroblastenmarkers α-SMA untersucht.
An den Sphäroiden einer Kontrollgruppe, die lediglich hASCs beinhaltete, sollte vergleichend eine Analyse der genannten EZM-Proteine sowie α-SMA durchgeführt werden. Um schließlich den Einfluss der von Tumorzellen sezernierten löslichen Faktoren in der Tumormikroumgebung herauszustellen, wurden Sphäroide aus hASCs in tumorkonditioniertem Medium gezüchtet und darin ebenfalls Matrixproteine und α-SMA untersucht.
Abschließend erfolgte eine Korrelation der EZM-Analyse mit dem Vorhandensein von Tumorstammzellen in den 3D-Tumorsphäroiden. Dafür wurden die Tumorstammzellen mithilfe eines GFP-basierten Reporters für den Stammzellmarker NANOG (NANOG-GFP-Reporterzelllinie) in mikroskopischen Aufnahmen der 3D-Tumorsphäroide nachgewiesen und im Kontext mit der EZM lokalisiert.
Magnetic particle imaging is an emerging tomographic method used for evaluation of the spatial distribution of iron‐oxide nanoparticles. In this work, the effect of the polymer coating on the response of particles was studied. Particles with covalently crosslinked coating showed improved signal and image resolution.
Impairments in neuronal circuits underly multiple neurodevelopmental and neurodegenerative disorders. 3D cell culture models enhance the complexity of in vitro systems and provide a microenvironment closer to the native situation than with 2D cultures. Such novel model systems will allow the assessment of neuronal network formation and their dysfunction under disease conditions. Here, mouse cortical neurons are cultured from embryonic day E17 within in a fiber‐reinforced matrix. A soft Matrigel with a shear modulus of 31 ± 5.6 Pa is reinforced with scaffolds created by melt electrowriting, improving its mechanical properties and facilitating the handling. Cortical neurons display enhance cell viability and the neuronal network maturation in 3D, estimated by staining of dendrites and synapses over 21 days in vitro, is faster in 3D compared to 2D cultures. Using functional readouts with electrophysiological recordings, different firing patterns of action potentials are observed, which are absent in the presence of the sodium channel blocker, tetrodotoxin. Voltage‐gated sodium currents display a current–voltage relationship with a maximum peak current at −25 mV. With its high customizability in terms of scaffold reinforcement and soft matrix formulation, this approach represents a new tool to study neuronal networks in 3D under normal and, potentially, disease conditions.
In der vorliegenden Arbeit wurden unterschiedliche zementbasierte Knochenersatzmaterialien hinsichtlich ihres Potentials zur Behandlung knöcherner Defekte in vivo untersucht. Zwei verschiedene Calcium-dotierten Magnesiumphosphat Zementformulierungen (CMPC) wurden mit einem Referenzmaterial aus Calciumphosphat Zement (CPC) verglichen. Dazu wurden auf Basis von CMPC präfabrizierte, injizierbare Pasten bzw. sphärische Granulate hergestellt und anhand von orthotopen, potenziell kraftbelasteten Defekten in Kaninchenfemora getestet. Zentrales Ziel hierbei war es, herauszufinden, wie sich die Materialien in Defektsituationen mit Hartgewebekontakt biologisch verhalten und degradieren bzw. in Knochen umbauen. Nach einer Liegedauer von 6 bzw. 12 Wochen wurden die Knochenneubildung und die Degradation der Materialien mittels Histomorphometrie analysiert.
Alle Materialien waren biokompatibel und führten zur Bildung von neuem Knochen. Der CMPC-Zement zeigte im Vergleich zu CPC einen beschleunigten Abbau, während sich am Referenzmaterial mehr mineralisierter Knochen bildete. Die untersuchten Calcium-dotierten Struvit-bildenden Magnesiumphosphatzemente erwiesen sich als biokompatibel, gut resorbierbar und stellen mit ihrer Fähigkeit zur Knochenbildung ein vielversprechendes Knochenersatzmaterial dar.
Melt electrowriting, a high‐resolution additive manufacturing technology, has so far been developed with vertical stacking of fiber layers, with a printing trajectory that is constant for each layer. In this work, microscale layer shifting is introduced through deliberately offsetting the printing trajectory for each printed layer. Inaccuracies during the printing of sinusoidal walls are corrected via layer shifting, resulting in accurate control of their geometry and mechanical properties. Furthermore, more substantial layer shifting allows stacking of fiber layers in a horizontal manner, overcoming the electrostatic autofocusing effect that favors vertical layer stacking. Novel nonlinear geometries, such as overhangs, wall texturing and branching, and smooth and abrupt changes in printing trajectory are presented, demonstrating the flexibility of the layer shifting approach beyond the state‐of‐the‐art. The practice of microscale layer shifting for melt electrowriting enables more complex geometries that promise to have a profound impact on the development of products in a broad range of applications.
The aim of the thesis was to develop water soluble poly(2-oxazoline) (POx) copolymers with new side group functionalities, which can be used for the formation of hydrogels in biomedical applications and for the development of peptide-polymer conjugates.
First, random copolymers of the monomer MeOx or EtOx with ButEnOx and EtOx with DecEnOx were synthesized and characterized. The vinyl functionality brought into the copolymer by the monomers ButEnOx and DecEnOx would later serve for post-polymerization functionalization. The synthesized copolymers were further functionalized with thiols via post-polymerization functionalization using a newly developed synthesis protocol or with a protected catechol molecule for hydrogel formation. For the formation of peptide-polymer conjugates, a cyclic thioester, namely thiolactone acrylamide and an azlactone precursor, whose synthesis was newly developed, were attached to the side chain of P(EtOx-co-ButEnOx) copolymers.
The application of the functionalized thiol copolymers as hydrogels using thiol-ene chemistry for cross-linking was demonstrated. The swelling behavior and mechanical properties were characterized. The hydrophilicity of the network as well as the cross-linking density strongly influenced the swelling behavior and the mechanical strength of the hydrogels. All hydrogels showed good cell viability results.
The hydrogel networks based on MeOx and EtOx were loaded with two dyes, fluorescein and methylene blue. It was observed that the uptake of the more hydrophilic dye fluorescein depended more on the ability of the hydrogel to swell. In contrast, the uptake of the more hydrophobic dye methylene blue was less dependent on the swelling degree, but much more on the hydrophilicity of the network.
For the potential application as cartilage glue, (biohybrid) hydrogels were synthesized based on the catechol-functionalized copolymers, with and without additional fibrinogen, using sodium periodate as the oxidizing agent. The system allowed for degradation due to the incorporated ester linkages at the cross-linking points. The swelling behavior as well as the mechanical properties were characterized. As expected, hydrogels with higher degrees of cross-linking showed less swelling and higher elastic modulus. The addition of fibrinogen however increased the elasticity of the network, which can be favorable for the intended application as a cartilage glue. Biological evaluation clearly demonstrated the advantage of degradable ester links in the hydrogel network, where chondrocytes were able to bridge the artificial gap in contrast to hydrogels without any ester motifs.
Lastly, different ways to form peptide-polymer conjugates were presented. Peptides were attached with the thiol of the terminal cysteine group to the vinyl side chain of P(EtOx-co-ButEnOx) copolymers by radical thiol-ene chemistry. Another approach was to use a cyclic thioester, thiolactone, or an azlactone functionality to bind a model peptide via native chemical ligation. The two latter named strategies to bind peptides to POx side chains are especially interesting as one and in the case of thiolactone two free thiols are still present at the binding site after the reaction, which can, for example, be used for further thiol-ene cross-linking to form POx hydrogels.
In summary, side functional poly(oxazoline) copolymers show great potential for numerous biomedical applications. The various side chain functionalities can be introduced by an appropriate monomer or by post-polymerization functionalization, as demonstrated. By their multi-functionality, hydrogel characteristics, such as cross-linking degree and mechanical strength, can be fine-tuned and adjusted depending on the application in the human body. In addition, the presented chemoselective and orthogonal reaction strategies can be used in the future to synthesize polymer conjugates, which can, for example, be used in drug delivery or in tissue regeneration.