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Biofabrication technologies must address numerous parameters and conditions to reconstruct tissue complexity in vitro. A critical challenge is vascularization, especially for large constructs exceeding diffusion limits. This requires the creation of artificial vascular structures, a task demanding the convergence and integration of multiple engineering approaches. This doctoral dissertation aims to achieve two primary objectives: firstly, to implement and refine engineering methods for creating artificial microvascular structures using Melt Electrowriting (MEW)-assisted sacrificial templating, and secondly, to deepen the understanding of the critical factors influencing the printability of bioink formulations in 3D extrusion bioprinting.
In the first part of this dissertation, two innovative sacrificial templating techniques using MEW are explored. Utilizing a carbohydrate glass as a fugitive material, a pioneering advancement in the processing of sugars with MEW with a resolution under 100 microns was made. Furthermore, by introducing the “print-and-fuse” strategy as a groundbreaking method, biomimetic branching microchannels embedded in hydrogel matrices were fabricated, which can then be endothelialized to mirror in vivo vascular conditions.
The second part of the dissertation explores extrusion bioprinting. By introducing a simple binary bioink formulation, the correlation between physical properties and printability was showcased. In the next step, employing state-of-the-art machine-learning approaches revealed a deeper understanding of the correlations between bioink properties and printability in an extended library of hydrogel formulations.
This dissertation offers in-depth insights into two key biofabrication technologies. Future work could merge these into hybrid methods for the fabrication of vascularized constructs, combining MEW's precision with fine-tuned bioink properties in automated extrusion bioprinting.
This thesis identifies how the printing conditions for a high-resolution additive manufacturing technique, melt electrowriting (MEW), needs to be adjusted to process electroactive polymers (EAPs) into microfibers. Using EAPs based on poly(vinylidene difluoride) (PVDF), their ability to be MEW-processed is studied and expands the list of processable materials for this technology.
In this thesis, non-modified POx, namely PnPrOx and PcycloPrOx, with an LCST in the physiological range between 20 and 37°C have been utilized as materials for three different biofabrication approaches. Their thermoresponsive behavior and processability were exploited to establish an easy-to-apply coating for cell sheet engineering, a novel method to create biomimetic scaffolds based on aligned fibrils via Melt Electrowriting (MEW) and the application of melt electrowritten sacrificial scaffolds for microchannel creation for hydrogels.
Chapter 3 describes the establishment of a thermoresponsive coating for tissue culture plates. Here, PnPrOx was simply dissolved in water and dried in well plates and petri dishes in an oven. PnPrOx adsorbed to the surface, and the addition of warm media generated a cell culture compatible coating. It was shown that different cell types were able to attach and proliferate. After confluency, temperature reduction led to the detachment of cell sheets. Compared to standard procedures for surface coating, the thermoresponsive polymer is not bound covalently to the surface and therefore does not require specialized equipment and chemical knowledge. However, it should be noted that the detachment of the cell layer requires the dissolution of the PnPrOx-coating, leading to possible polymer contamination. Although it is only a small amount of polymer dissolved in the media, the detached cell sheets need to be washed by media exchange for further processing if required. ...
Articular cartilage is a highly specialized tissue which provides a lubricated gliding surface in joints and thereby enables low-friction movement. If damaged once it has a very low intrinsic healing capacity and there is still no treatment in the clinic which can restore healthy cartilage tissue. 3D biofabrication presents a promising perspective in the field by combining healthy cells and bioactive ink materials. Thereby, the composition of the applied bioink is crucial for defect restoration, as it needs to have the physical properties for the fabrication process and also suitable chemical cues to provide a supportive environment for embedded cells. In the last years, ink compositions with high polymer contents and crosslink densities were frequently used to provide 3D printability and construct stability. But these dense polymeric networks were often associated with restricted bioactivity and impaired cell processes like differentiation and the distribution of newly produced extracellular matrix (ECM), which is especially important in the field of cartilage engineering. Therefore, the aim of this thesis was the development of hyaluronic acid (HA)-based bioinks with a reduced polymer content which are 3D printable and additionally facilitate chondrogenic differentiation of mesenchymal stromal cells (MSCs) and the homogeneous distribution of newly produced ECM. Starting from not-printable hydrogels with high polymer contents and restricted bioactivity, distinct stepwise improvements were achieved regarding stand-alone 3D printability as well as MSC differentiation and homogeneous ECM distribution. All newly developed inks in this thesis made a valuable contribution in the field of cartilage regeneration and represent promising approaches for potential clinical applications. The underlying mechanisms and established ink design criteria can further be applied to other biofabricated tissues, emphasizing their importance also in a more general research setting.