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The development and formulation of printable inks for extrusion-based 3D bioprinting has been a major challenge in the field of biofabrication. Inks, often polymer solutions with the addition of crosslinking to form hydrogels, must not only display adequate mechanical properties for the chosen application but also show high biocompatibility as well as printability. Here we describe a reproducible two-step method for the assessment of the printability of inks for bioprinting, focussing firstly on screening ink formulations to assess fibre formation and the ability to form 3D constructs before presenting a method for the rheological evaluation of inks to characterise the yield point, shear thinning and recovery behaviour. In conjunction, a mathematical model was formulated to provide a theoretical understanding of the pressure-driven, shear thinning extrusion of inks through needles in a bioprinter. The assessment methods were trialled with a commercially available crème, poloxamer 407, alginate-based inks and an alginate-gelatine composite material. Yield stress was investigated by applying a stress ramp to a number of inks, which demonstrated the necessity of high yield for printable materials. The shear thinning behaviour of the inks was then characterised by quantifying the degree of shear thinning and using the mathematical model to predict the window of printer operating parameters in which the materials could be printed. Furthermore, the model predicted high shear conditions and high residence times for cells at the walls of the needle and effects on cytocompatibility at different printing conditions. Finally, the ability of the materials to recover to their original viscosity after extrusion was examined using rotational recovery rheological measurements. Taken together, these assessment techniques revealed significant insights into the requirements for printable inks and shear conditions present during the extrusion process and allow the rapid and reproducible characterisation of a wide variety of inks for bioprinting.
Dicalcium phosphate cement preparation requires the addition of setting retarders to meet clinical requirements regarding handling time and processability. Previous studies have focused on the influence of different setting modifiers on material properties such as mechanical performance or injectability, while ignoring their influence on biological cement properties as they are used in low concentrations in the cement pastes and the occurrence of most compounds in human tissues. Here, analyses of both material and biological behavior were carried out on samples with common setting retardants (citric acid, sodium pyrophosphate, sulfuric acid) and novel (phytic acid). Cytocompatibility was evaluated by in vitro tests with osteoblastic (hFOB 1.19) and osteoclastic (RAW 264.7) cells. We found cytocompatibility was better for sodium pyrophosphate and phytic acid with a three-fold cell metabolic activity by WST-1 test, whereas samples set with citric acid showed reduced cell number as well as cell activity. The compressive strength (CS) of cements formed with phytic acid (CS = 13 MPa) were nearly equal to those formed with citric acid (CS = 15 MPa) and approximately threefold higher than for other setting retardants. Due to a proven cytocompatibility and high mechanical strength, phytic acid seems to be a candidate replacement setting retardant for dicalcium phosphate cements.
Intercellular adhesion plays a major role in tissue development and homeostasis. Yet, technologies to measure mature cell-cell contacts are not available. We introduce a methodology based on fluidic probe force microscopy to assess cell-cell adhesion forces after formation of mature intercellular contacts in cell monolayers. With this method we quantify that L929 fibroblasts exhibit negligible cell-cell adhesion in monolayers whereas human endothelial cells from the umbilical artery (HUAECs) exert strong intercellular adhesion forces per cell. We use a new in vitro model based on the overexpression of Muscle Segment Homeobox 1 (MSX1) to induce Endothelial-to-Mesenchymal Transition (EndMT), a process involved in cardiovascular development and disease. We reveal how intercellular adhesion forces in monolayer decrease significantly at an early stage of EndMT and we show that cells undergo stiffening and flattening at this stage. This new biomechanical insight complements and expands the established standard biomolecular analyses. Our study thus introduces a novel tool for the assessment of mature intercellular adhesion forces in a physiological setting that will be of relevance to biological processes in developmental biology, tissue regeneration and diseases like cancer and fibrosis.
Calcium phosphate biocements are inherently brittle materials due to their ceramic nature. Hence, currently applied cement formulations are only indicated for non-load bearing application sites. An approach to reduce cement brittleness is based on the use of cement – polymer composites, which combine the flexibility of a polymeric phase with the hardness and compression strength of a cement matrix. Here, a relatively new strategy is the use of “dual-setting” cements, in which the polymeric phase is simultaneously build up from monomers or prepolymers during cement setting. This approach largely maintains basic properties of the fresh paste such as rheology or setting time. Previous works on such dual setting cements were dealing with a radical polymerization reaction to create the polymeric network. This type of reaction requires the addition of a suitable initiator system (e.g. a tertiary amine in conjunction with ammonium peroxosulfate), which are often cytotoxic and may interfere with the cement setting conditions. The current thesis dealt with alternative strategies, in which the cross-linking and gelation of the second (polymeric or inorganic) cement phase is initiated by the chemical conditions of the setting reaction such that no additional initiator has to be added to the cement paste.
In a first approach a six armed star molecule functionalized with isocyanate groups as reactive termini (NCO–sP(EO-stat-PO)) was used to build up a hydrogel matrix, which was then subsequently mineralized with hydroxyapatite nanocrystals following the hydrolysis of incorporated -tricalcium phosphate particles. The stimulus to initiate hydrogel cross-linking are water molecules, which subsequently hydrolyzed isocyanate groups to amines, which then cross-linked with unreacted isocyanate to form urea-bonds. Here, it was possible to show the advantages features of a dual setting system in comparison to the simple combination of hydrogels with unreactive filler particles. By the formation of the cement matrix within the hydrogel a strength improvement by the factor of 30 could be observed. Furthermore, by applying a dual setting system higher mineral concentrations are realizable. The mechanical properties such as elasticity, compression strength and E-modulus of a composite with 30 wt% NCO–sP(EO-stat-PO) were found to be similar to the properties of cancellous bone.
With the motivation to develop a dual setting and resorbable cement, a brushite (CaHPO4·2H2O) forming cement was modified with a second inorganic silica based precursor. The latter was obtained by pre-hydrolysing tetraethyl orthosilicate (TEOS) under acidic conditions. This silica precursor was mixed with a cement powder composed of ß-tricalcium phosphate and monocalcium phosphate, whereas cement setting occurred by a dissolution–precipitation process to form a matrix of brushite. Simultaneously, the increase of the pH during setting from initially 1-2 to values > 4 initiated the condensation reaction of the hydrolysed TEOS. This resulted in an interpenetrating phase composite material in which the micropores of the cement were filled with the nanoporous silica gel. This resulted in a higher density and a compressive strength of 24 MPa, which is approximately 5-10 times higher than the CPC reference at the same powder to liquid ratio. The microporous character of the composites also altered the release of vancomycin as a model drug, whereby in contrast to the quantitative release from the CPC reference, approx. 25 % of the immobilised drug remained in the composite matrix. It was also observed, that a variation of the TEOS content in the composite enabled a control over cement phase composition to form either brushite, anhydrous monetite or a biphasic mixture of both. Cytocompatibility tests revealed that composites with the highest silicate content showed an increased cell proliferation compared to the silica-free brushite reference. Proliferation was found to be similar to a hydroxyapatite reference with a significant higher activity per cell. Mechanistically, the improved biological response could not be attributed to the released silicate ions, but to a decreased release of phosphate and adsorption of magnesium ions from the cell culture medium.
Finally, an investigated dual setting cement system was based on the combination of a brushite forming cement powder with an aqueous silk fibroin solution. Here, changes of both ion concentration and pH during cement setting were shown to build up an interpenetrating fibroin – brushite composite with combined properties of the elastic polymer and the rigid cement. Mechanistically, the low pH of the cement paste (2) as well as the free Ca2+ ions during setting resulted in a conformation change of the dissolved fibroin from random coil to ß-sheet structure. This leads to a rapid gelation and contraction of the fibroin phase with a self-densifying effect on the cement paste. The set composites showed typical ductile fracture behavior under dry testing conditions and a high elasticity under wet conditions with a mechanical strength nearly an order of magnitude higher than the fibroin free cement reference. Cell number and activity against MG63 cells were strongly increased on silk fibroin cement composite surfaces at later time points, which could be again attributed to a decreased ion release and adsorption compared to the fibroin free cements. This in turn slowed down the in vitro degradation of the CPC phase in such composites.
Bisher getestete Knochenkleber zeigen häufig geringe Klebeeigenschaften auf Knochen bei Zutritt von Feuchtigkeit. Gegenstand dieser Arbeit war es, die Haftfähigkeit im feuchten Milieu zu verbessern. Hierfür wurde der Einfluss sternförmiger, mit Isocyanaten funktionalisierter Poly(ethylenglykol) Moleküle (NCO-sP(EO-stat-PO)) auf die Klebefestigkeit und Alterungsbeständigkeit einer photopolymerisierbaren Poly(ethylenglykol)dimethacrylat-Basis (PEGDMA) untersucht. Die Polymerisation mittels energiereicher Strahlung erlaubt hohe Reaktionsraten bei Körpertemperatur sowie zeitliche und örtliche Kontrolle über die Polymerisationsreaktion. Durch den Zusatz degradierbarer, keramischer Füllstoffe auf Calciumsulfat- und Magnesiumphosphat-Basis in die Matrix sollten durch Lösungsprozesse Poren geschaffen werden. Diese könnten das Einwachsen neuer Knochensubstanz in das ausgehärtete Material ermöglichen. Die Veränderungen der kristallinen Strukturen wurden mittels Röntgendiffraktometrie beobachtet. Zudem wurden die Proben infrarotspektroskopisch und mikroskopisch untersucht. Die Klebefestigkeit auf kortikalem Rinderknochen im Abscherversuch ebenso wie die Biegefestigkeit vor und nach Lagerung in feuchter Umgebung wurde unter Variation des NCO-sP(EO-stat-PO)-Gehaltes ermittelt. Anschließend sollten die mikroskopische Analyse und energiedispersive Röntgenspektrometrie (EDX) Aufschluss über das Bruchverhalten des Materials beim Klebeversuch geben.
Es konnte gezeigt werden, dass durch die Zugabe von 20 bis 40 Gew.-% NCO sP(EO-stat-PO) zur Matrix die Klebefestigkeit auf Knochen von initial etwa 0,15 bis 0,2 MPa auf etwa 0,3 bis 0,5 MPa gesteigert werden kann. Während alle Referenzproben ihre Haftung an Knochen innerhalb von weniger als 24 Stunden verloren, zeigten Proben mit NCO sP(EO-stat-PO) auch nach 7-tägiger Lagerung noch Festigkeiten von 0,18 bis 0,25 MPa. Die höchste Festigkeit nach 7 Tagen war bei Proben mit dem Füllstoff Newberyit und einem NCO-sP(EO-stat-PO)-Anteil von 40 Gew.-% zu verzeichnen. Diese Proben wiesen auch in der mikroskopischen Analyse und im EDX eindeutig ein rein kohäsives Versagen auf. 20%-ige Proben zeigten zumindest in geringem Maße auch adhäsives Versagen.
Die 3-Punkt Biegefestigkeit lag initial bei 3,5 bis 5,5 MPa. Durch die Lagerung in PBS sank die Festigkeit auf ~1 MPa. Die Zugabe von NCO-sP(EO-stat-PO) und die Art des eingesetzten Füllstoffes hatten kaum einen Einfluss auf diese.
Gegenstand der vorliegenden Arbeit war eine systematische Analyse der Ver-arbeitbarkeit, Abbindedauer, pH Wert- und Temperatur-Verläufe während des Abbindens und der Eigenschaften der ausgehärteten Zementpaste, welche je-weils aus Farringtonit (Mg3(PO4)2) unterschiedlicher Reaktivität bestand und mit Diammoniumhydrogenphosphat und Polyacrylsäure zur Reaktion gebracht und konventionellen wässrigen Zementsystemen gegenübergestellt wurde.
Ein besonderer Fokus wurde hierbei auf die Beurteilbarkeit der Eignung dieser Zementsysteme als injizierbare Zementpasten in möglicherweise lasttragenden Bereichen gelegt. Eine Reaktivierung von Farringtonit und anschließendes Ab-binden mit Wasser konnte durch Hochenergiemahlung für 2 h bis 24 h erzielt werden. Mechanisch aktiviertes Farringtonit mit Polyacrylsäure (100.000 g/mol) bzw. kurzzeitig gemahlenes Farringtonit mit höher molekulargewichtiger Polyac-rylsäure führte auf Grund der zum Teil summierten Reaktivität in der sauren Umgebung der Polyacrylsäure zu einer schlechten Verarbeitbarkeit und unzu-reichenden Druckfestigkeiten. Um chelatisiertes Farringtonit mit angemessenen Festigkeiten zu erhalten, zeigte sich die Anwesenheit von Ammoniumionen als vielversprechende Strategie. Als hydratisierte Produkte wurden je nach Formu-lierung Struvit (MgNH4PO4·6H2O), Newberyit (MgHPO4·3H2O) oder Mag-nesiumphosphathydrat (Mg3(PO4)2·22H2O) gewonnen. Besonders die Kombina-tion von kurzzeitig gemahlenem Farringtonit mit 17,5 Gew.%iger Poly-acrylsäure Lösung und 23,1 Gew.%iger Diammoniumhydrogenphos-phat Lösung mit einem Pulver-zu-Flüssigkeitsverhältnis von 1,5 g/ml führte zu Zementpasten, die hinsichtlich ihres Abbindeverhaltens und der mechanischen Eigenschaften denen der Einzelbestandteile überlegen waren.
Die entwickelten Zementsysteme zeigten 60 min nach Beginn des Abbindevor-gangs einen pH-Wert von 4,7 bis 6,4 und Temperaturmaxima von 28,5 °C bis 52 °C je nach Zusammensetzung. Der Mischzement, für welchen maximale Druckfestigkeiten von 15,0±4,1 MPa gemessen wurden, zeigte ein deutlich we-niger sprödes Bruchverhalten im Vergleich zu den reinen Verdünnungen. Da der spröde Charakter klassischer mineralische Knochenzemente einen limitie-renden Faktor für die Anwendung in lasttragenden Bereichen darstellt, kann dies als deutliche Verbesserung der mechanischen Eigenschaften beurteilt wer-den. Immerhin lagen die erzielten Festigkeitswerte in der Größenordnung der humanen Spongiosa. Besonders hervorzuheben ist außerdem der synergisti-sche Effekt, welcher bei Zementformulierungen aus kurzzeitig gemahlenem Farringtonit mit 17,5 Gew.%iger Polyacrylsäure Lösung und 23,1 Gew.%iger Diammoniumhydrogenphosphat Lösung mit einem Pulver-zu-Flüssigkeitsver-hältnis von 1,5 g/ml beobachtet werden konnte. Diese Formulierung wies bis zu vierfach höhere Festigkeitswerte als die Einzelbestandteile auf. Somit bildet das entwickelte Mischzement-System eine gute Basis für weitere Entwicklungen hin zu mechanisch lasttragenden Defekten.