Institut für Funktionsmaterialien und Biofabrikation
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Melt electrowriting, a high-resolution additive manufacturing technique, is used in this study to process a magnetic polymer-based blend for the first time. Carbonyl iron (CI) particles homogenously distribute into poly(vinylidene fluoride) (PVDF) melts to result in well-defined, highly porous structures or scaffolds comprised of fibers ranging from 30 to 50 µm in diameter. This study observes that CI particle incorporation is possible up to 30 wt% without nozzle clogging, albeit that the highest concentration results in heterogeneous fiber morphologies. In contrast, the direct writing of homogeneous PVDF fibers with up to 15 wt% CI is possible. The fibers can be readily displaced using magnets at concentrations of 1 wt% and above. Combined with good viability of L929 CC1 cells using Live/Dead imaging on scaffolds for all CI concentrations indicates that these formulations have potential for the usage in stimuli-responsive applications such as 4D printing.
The development of novel fibrous biomaterials and further processing of medical devices is still challenging. For instance, titanium(IV) oxide is a well-established biocompatible material, and the synthesis of TiO\(_x\) particles and coatings via the sol-gel process has frequently been published. However, synthesis protocols of sol-gel-derived TiO\(_x\) fibers are hardly known. In this publication, the authors present a synthesis and fabrication of purely sol-gel-derived TiO\(_x\) fiber fleeces starting from the liquid sol-gel precursor titanium ethylate (TEOT). Here, the α-hydroxy-carboxylic acid lactic acid (LA) was used as a chelating ligand to reduce the reactivity towards hydrolysis of TEOT enabling a spinnable sol. The resulting fibers were processed into a non-woven fleece, characterized with FTIR, \(^{13}\)C-MAS-NMR, XRD, and screened with regard to their stability in physiological solution. They revealed an unexpected dependency between the LA content and the dissolution behavior. Finally, in vitro cell culture experiments proved their potential suitability as an open-mesh structured scaffold material, even for challenging applications such as therapeutic medicinal products (ATMPs).
Für die Fügung der Interkonnektoren einer Hochtemperaturbrennstoffzelle wurden in der hier vorliegenden Arbeit glaskeramische Lote entwickelt und untersucht. Es konnte ein hochviskoses Glas
gefunden werden, das trotz fehlendem Erweichen bei der Fügung eine stabile, gasdichte und elektrisch isolierende glaskeramische Fügung ausbildet. Auch während des Betriebs kommt es zu keinem Erweichen der Fügung. Weiter treten keine feststellbaren Reaktionen mit den potentiellen Reaktionspartnern, den Stahlelementen, auf. Es konnte eine Korrelation dieses Reaktionsverhaltens
mit dem Kristallisationsverhalten der Glaskeramik gefunden werden. Das Verhalten des Glaslotes
wurde über mehrere tausend Stunden unter Betriebsbedingungen beziehungsweise betriebsimulierenden Bedingungen untersucht. Dabei konnte die Kristallisationsentwicklung beschrieben werden.
Ein weiterer Aspekt der Arbeit war die Untersuchung des Einflusses der einzelnen Faktoren, denen
ein Glaslot während seines Einsatzes von der Fügung bis zum Betrieb ausgesetzt ist, wie die
Fügetemperatur, die Viskosität der eingesetzten glasbildenden Schmelze oder die Dualgasatmosphäre im Betrieb, auf das Gefüge und die Diffusion.
Hierbei konnte gezeigt werden, dass die Fügetemperatur mit Abstand den größten Einfluss auf die
Stabilität der Glaslotschicht hat. Diese bedingt nicht nur die Kinetik des Fließens und die Benetzung
des Stahls durch das Glas, sondern vor allem, welche Kristallphasen gebildet werden und
wie das finale Gefüge im Hinblick auf Kristallitgröße und –verteilung aussieht. So kommt es bei
höheren Temperaturen zu einem größeren Restglasphasenanteil und einem geringeren Kristallitanteil, was wiederum die Diffusion der Stahlelemente in die Glaslotschicht begünstigt.
Diese Doktorarbeit beschäftigt sich mit dem Wirkmechanismus der elektrischen Leitfähigkeit in Blei-Säure-Batterien. Obwohl ihm eine zentrale Rolle beim „Kohlenstoff-Effekt“ zugeordnet wird, ist der Wirkmechanismus der elektrischen Leitfähigkeit bislang vergleichsweise wenig untersucht worden und konnte dementsprechend noch nicht vollständig aufgeklärt werden. Mit dem Anspruch, diese Forschungslücke zu schließen, zielt die vorliegende Doktorarbeit darauf ab, den Einfluss der elektrischen Leitfähigkeit auf die Performance der Blei-Säure-Batterie systematisch herauszuarbeiten und so einen Beitrag zur Generierung neuer Entwicklungsansätze zu leisten, z. B. in Form von maßgeschneiderten Additiven. Bislang ist noch unklar, ob allein die elektrische Leitfähigkeit des Aktivmaterials relevant ist oder diese auch durch Additive beeinflusst wird. Das liegt vor allem daran, dass geeignete Messmethoden fehlen und deshalb der Einfluss von Additiven auf die elektrische Leitfähigkeit des Aktivmaterials wenig untersucht wurde. Deswegen zielt diese Arbeit auch darauf ab, eine neuartige Messmethode zu entwickeln, um die elektrische Leitfähigkeit des Aktivmaterials im laufenden Betrieb bestimmen zu können. Aufgrund der Vorkenntnisse und Vorarbeiten am Fraunhofer ISC werden die Untersuchungen dabei auf die negative Elektrode limitiert. Insgesamt unterteilt sich die Doktorarbeit in die zwei Abschnitte.
Im ersten Abschnitt werden elektrisch isolierende Stöber-Silica als Additive im negativen Aktivmaterial eingesetzt, um den Einfluss der elektrischen Leitfähigkeit des Additivs auf die elektrochemischen Eigenschaften der Batterie herauszustellen. Untersucht wird dabei die u.a. die Doppelschichtkapazität, die Wasserstoffentwicklung und die dynamische Ladeakzeptanz.
Im zweiten Abschnitt steht die elektrische Leitfähigkeit des negativen Aktivmaterials im Fokus. Es wird zunächst eine neue Messmethodik entwickelt, die ihre in-situ- und operando-Bestimmung ermöglicht. Nach einer umfassenden Evaluierung und der Betrachtung verschiedener Betriebsparameter wird die Methodik für eine erste proof-of-concept-Messreihe angewendet, um den Einfluss von Additiven auf die elektrische Leitfähigkeit des negativen Aktivmaterials zu untersuchen.
In the past decade, poly(2-oxazoline)s (POx) and very recently poly(2-oxazine)s (POzi) based amphiphiles have shown great potential for medical applications. Therefore, the major aim of this thesis was to further explore the pharmaceutical and biomedical applications of POx/POzi based ABA triblock and AB diblock copolymers, respectively with the special emphasis on structure property relationship (SPR). ABA triblock copolymers (with shorter side chain length in the hydrophobic block) have shown high solubilizing capacity for hydrophobic drugs. The issue of poor aqueous solubility was initially addressed by developing a (micellar) formulation library of 21 highly diverse, hydrophobic drugs with POx/POzi based ABA triblock copolymers. Theoretically, the extent of compatibility between polymers and drug was determined by calculating solubility parameters (SPs). The SPs were thoroughly investigated to check their applicability in present systems. The selected formulations were further characterized by various physico-chemical techniques. For the biomedical applications, a novel thermoresposive diblock copolymer was synthesized which has shown promising properties to be used as hydrogel bioink or can potentially be used as fugitive support material. The most important aspect i.e. SPR, was studied with respect to hydrophilic block in either tri- or di-block copolymers. In triblock copolymer, the hydrophilic block played an important role for ultra high drug loading, while in case of diblock, it has improved the printability of the hydrogels. Apart from the basic research, the therapeutic applications of two formulations i.e. mitotane (commercially available as tablet dosage form for adrenocortical carcinoma) and BT-44 (lead compound for nerve regeneration) were studied in more detail.
Motivated by the great potential offered by the combination of additive manufacturing technology and hydrogels, especially in the field of tissue engineering and regenerative medicine, a series of novel hybrid hydrogel inks were developed based on the recently described thermogelling poly(2-oxazoline)s-block-poly(2-oxazine)s diblock copolymers, which may help to expand the platform of available hydrogel inks for this transformative 3D printing technology (Fig. 5.1).
In the present thesis, the first reported thermogelling polymer solely consisting of POx and POzi, i.e., the diblock copolymer PMeOx-b-PnPrOzi comprising a hydrophilic block (PMeOx) and a thermoresponsive block (PnPrOzi), was selected and used as a proof-of-concept for the preparation of three novel hybrid hydrogels. Therefore, three batches of the diblock copolymers with a DP of 100 were synthesized for the study of three different hybrid hydrogels with a special focus on their suitability as (bio)inks for extrusion-based 3D printing. The PMeOx-b-PnPrOzi diblock copolymer solution shows a temperature induced reversible gelation behavior above a critical polymer concentration of 20 wt%, as described for the Pluronic F127 solution but with a unique gelation mechanism, working through the formation of a bicontinuous sponge-like structure from the physically crosslinked vesicles. Specially, its intrinsic shear thinning behavior and excellent recovery property with a certain yield point make it a promising ink candidate for extrusion-based printing technology.
Increasing the polymer concentration is the most traditional approach to improve the printability of an ink material, and serve as the major strategy available to improve the printability of PMeOx-b-PnPrOzi systems prior to this work. From the analysis of rheological properties related to printability, it came a conclusion that increasing the copolymer concentration does improve the hydrogel strength and thus the printability. However, such improvement is very limited and usually leads to other problems such as more viscous systems and stringent requirements on the printers, which are not ideal for the printing process and applications especially in the cell-embedded biofabrication field.
POx-b-POzi/clay Hybrid Hydrogel
An alternative method proposed to improve the printability of this thermoresponsive hydrogel ink is through nanoclay (Laponite XLG) addition, i.e., the first hybrid hydrogel system of PMeOx-b-PnPrOzi/clay (also named shortly as POx-b-POzi/clay) in this thesis. To optimize the viscoelastic properties of the ink material, Laponite XLG acted as a reinforcement additive and a physically crosslinker was blended with the copolymers. Compared with the pristine copolymer solution of PMeOx-b-PnPrOzi, the hybrid PMeOx-b-PnPrOzi/clay solution well retained the temperature induced gelation performance of the copolymers.
The obtained hybrid hydrogels exhibited a rapid in situ reversible thermogelation at a physiological relevant Tgel of around 15 ℃ and a rapid recovery of viscoelastic properties within a few seconds. More importantly, with the addition of only a small amount of 1.2 wt% clay, it exhibited obviously enhanced shear thinning character (n = 0.02), yield stress (240 Pa) and mechanical strength (storage modulus over 5 kPa). With this novel hybrid hydrogel, real three-dimensional constructs with multiple layers and various geometries are generation with greatly enhanced shape fidelity and resolution. In this context, the thermogelling properties of the hybrid hydrogels over a copolymer concentration range of 10-20 wt% and a clay concentration of 0-4 wt% were systematically investigated, and from which a printable window was obtained from the laboratory as a reference.
In fact, the printing performance of an ink is not only determined by the intrinsic physicochemical properties of the material, but is also influenced by the external printing environments as well as the printer parameter settings. All the printing experiments in this study were conducted under a relatively optimized conditions obtained from preliminary experiments. In future work, the relationship between material rheology properties, printer parameters and printing performance could be systematically explored. Such a fundamental study will help to develop models that allows the prediction and comparison of printing results from different researches based on the parameters available through rheology, which is very beneficial for further development of more advanced ink systems.
Although the printability has been significantly improved by the addition of nanoclay Laponite XLG, the hybrid hydrogels and their printed constructs still suffer from some major limitations. For example, these materials are still thermoresponsive, which will cause the printed constructs to collapse when the environment temperature changes below their Tgel. In addition, the formed hydrogel constructs are mechanical too weak for load-bearing applications, and the allowed incubation time is very limited during media exchange/addition as it will lead to dissolution of the hydrogels due to dilution effects. Therefore, it is essential to establish a second (chemical or physical) crosslinking mechanism that allows further solidification of the gels after printing. It should be kept in mind that the second crosslinking step will eliminate the thermoresponsive behavior of the gels and thus the possibility of cell recovery. In this case, besides through the traditional approach of copolymer modification to realize further crosslinking, like one of the well-known post-polymerization modification approach Diels-Alder reaction,[430] designing of interpenetrating networks (IPN) hydrogels serves as one of the major strategy for advanced (bio)ink preparation.[311] Therefore, the second hybrid hydrogel system of PMeOx-b-PnPrOzi/PDMAA/clay (also named shortly as POx-b-POzi/PDMAA/clay) was developed in this thesis, which is a 3D printable and highly stretchable ternary organic-inorganic IPN hydrogel.
POx-b-POzi/PDMAA/clay Hybrid Hydrogel
The nanocomposite IPN hydrogel combines a thermoresponsive hydrogel with clay described above and in situ polymerized poly(N, N-dimethylacrylamide). Before in situ polymerization, the thermoresponsive hydrogel precursors exhibited thermogelling behavior (Tgel ~ 25 ℃, G' ~ 6 kPa) and shear thinning properties, making the system well-suited for extrusion-based 3D printing. After chemical curing of the 3D-printed constructs by free radical polymerization, the resulting IPN hydrogels show excellent mechanical strength with a high stretchability to a tensile strain at break exceeding 550%. The hybrid hydrogel can sustain a high stretching deformation and recover quickly due to the energy dissipation from the non-covalent interactions. With this hybrid hydrogel, integrating with the advanced 3D-printing technique, various 3D constructs can be printed and cured successfully with high shape fidelity and geometric accuracy.
In this context, we also investigated the possibility of acrylic acid (AA) and 2-hydroxyethylmethacrylate (HEMA) as alternative hydrogel precursors. However, the addition of these two monomers affected the thermogelation of POx-b-POzi in an unfavorable manner, as these monomers competed more effectively with water molecules, preventing the hydration of nPrOzi block at lower temperatures and therefore, the liquefaction of the gels. Furthermore, the influence of the printing process and direction on the mechanical properties of the hydrogel was investigated and compared with the corresponding bulk materials obtained from a mold. No significant effects from the additive manufacturing process were observed due to a homogeneously adhesion and merging between sequentially deposited layers. In the future, further studies on the specific performance differences among hydrogels fabricated at different printing directions/speeds would be of great interest to the community, as this allows for a more accurately control and better predict of the printed structures.
This newly developed hybrid IPN hydrogel is expected to expand the material toolbox available for hydrogel-based 3D printing, and may be interesting for a wide range of applications including tissue engineering, drug delivery, soft robotics, and additive manufacturing in general. However, in this case, the low toxicity from the monomer DMAA and other small molecules residuals in the polymerized hydrogels made this hybrid hydrogel not ideal for bioprinting in the field of biofabrication. For this problem, cyto-/biocompatible monomers such as polyethylene glycol diacrylate (PEGDA) can be used as an alternative, while the overall properties of the hydrogels including mechanical properties should be re-evaluated accordingly. Moreover, the swelling behavior of the hydrogels should also be taken into account, as it may most likely affect the mechanical strength and geometry size of the printed scaffold, but is often be overlooked after printing. For example, regarding the specific hybrid hydrogel POx-b-POzi/PDMAA/clay in this work, an equilibrium swelling ratio of 1100% was determined. The printed hydrogel cuboid experienced a volume increasing over 6-fold after equilibrium swelling in water, and became mechanical fragile due to the formation of a swollen hydrogel network absorbing large amount of water.
POx-b-POzi/Alg/clay Hybrid Hydrogel
In the final part of this dissertation, to enable the cell-loaded bioprinting and long-term cell culture, the third hybrid hydrogel system POx-b-POzi/Alg/clay was introduced by replacing the monomer DMAA to the natural polysaccharides alginate. Initially, detailed rheological characterization and mechanical tests were performed to evaluate their printability and mechanically properties. Subsequently, some simple patterns were printed with the optimized hydrogel precursor solutions for the preliminary filament fusion and collapse test before proceeding to more complex printings. The fibers showed a sufficient stability which allows the creation of large structures with a height of a few centimeters and a suspended filament up to centimeter. Accordingly, various 3D constructs including suspended filaments were printed successfully with high stackability and shape fidelity. The structure after extrusion was physical crosslinked easily by soaking in CaCl2 solution and, thereafter exhibited a good mechanical flexibility and long-term stability. Interestingly, the mechanical strength and geometry size of the generated scaffolds were well maintained over a culture period of weeks in water, which is of great importance for clinical applications. In addition, the post-printing ionic crosslinking of alginate could also be realized by other di/trivalent cations such as Fe3+ and Tb3+.
Subsequently, the cell-laden printing with this hybrid hydrogel and post-printing crosslinking by Ca2+ ions highlighting its feasibility for 3D bioprinting. WST-1 assay of fibroblast suggested no-dose dependent cytocompatibility of the hydrogel precursor solution. The cell distribution was uniform throughout the printed construct, and proliferated with high cell viability during the 21 days culture. The presented hybrid approach, utilizing the beneficial properties of the POx-b-POzi base material, could be interesting for a wide range of bioprinting applications and potentially enabling also other biological bioinks such as collagen, hyaluronic acid, decellularized extracellular matrix or cellulose based bioinks. Although the results look promising and the developed hydrogel is an important bioink candidate, the long-term in vitro cell studies with different cell lines and clinical model establishment are still under investigation, which remains a long road but is of great importance before realizing real clinical application.
Last but not least, the improvement to the printability of thermogelling POx/POzi-based copolymers by the clay Laponite XLG was also demonstrated in another thermogelling copolymer PEtOx-b-PnPrOzi. This suggests that the addition of clay may be a general strategy to improve the printability of such polymers. Despite these advances in this work which significantly extended the (bio)material platform of additive manufacturing technology, the competition is still fierce and more work should be done in the further to reveal the potential and limitations of this kind of new and promising candidate (bio)ink materials. It is also highly expected for further creative works based on the thermogelling POx/POzi polymers, such as crosslinking in Ca2+ solution containing monomer acrylamide to prepare printable and mechanically tough hydrogels, research on POx-based support bath material, and print of clinically more relevant sophisticated structures such as 3D microvascular networks omnidirectionally.
Overcoming Obstacles in the Aqueous Processing of Nickel-rich Layered Oxide Cathode Materials
(2022)
The implementation of a water-based cathode manufacturing process is attractive, given the prospect of improved sustainability of future lithium-ion batteries. However, the sensitivity of many cathode materials to water poses a huge challenge.
Within the scope of this work, a correlation between the water sensitivity of cathode materials from the class of layered oxides and their elemental composition was identified. In particular for the cathode material LiNi0.8Co0.15Al0.05O2 (NCA), the processes taking place in aqueous medium were clarified in detail. Based on this knowledge, the surface of NCA particles could be specifically modified, which led to a reduced water sensitivity. As a result, the electrochemical performance of cells with water-based NCA cathodes was significantly improved and a remarkable long-term cycling performance was achieved.
The present work contributes to a deeper understanding of the water sensitivity of cathode materials and at the same time presents a promising approach to overcome this obstacle. Consequently, this work advances the successful widespread realization of water-based cathode manufacturing.
Here, a postpolymerization modification method for an α-terminal functionalized poly-(N-methyl-glycine), also known as polysarcosine, is introduced. 4-(Methylthio)phenyl piperidine-4-carboxylate as an initiator for the ring-opening polymerization of N-methyl-glycine-N-carboxyanhydride followed by oxidation of the thioester group to yield an α-terminal reactive 4-(methylsulfonyl)phenyl piperidine-4-carboxylate polymer is utilized. This represents an activated carboxylic acid terminus, allowing straightforward modification with nucleophiles under mild reaction conditions and provides the possibility to introduce a wide variety of nucleophiles as exemplified using small molecules, fluorescent dyes, and model proteins. The new initiator yielded polymers with well-defined molar mass, low dispersity, and high end-group fidelity, as observed by gel permeation chromatography, nuclear magnetic resonance spectroscopy, and matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy. The introduced method can be of great interest for bioconjugation, but requires optimization, especially for protein conjugation.
Im Rahmen der vorliegenden Dissertation wurden ORMOCER®-basierte Materialsysteme für dentale Versorgungen entwickelt, die additiv mittels Digital Light Processing (DLP) verarbeitbar sind und ein hochwertiges, auf die vorgesehene Zielanwendung abgestimmtes Eigenschaftsprofil besitzen. Zunächst wurden grundlegende Untersuchungen zum DLP-Druck des Harzsystems und einfachen Kompositen durchgeführt, um auftretende Herausforderungen zu identifizieren und die weitere Vorgehensweise festzulegen. Ausgehend davon konzentrierte sich die Arbeit neben der Vermeidung der klebrigen Sauerstoffinhibierungsschicht auf der Bauteiloberfläche einerseits darauf, die Maßhaltigkeit bei DLP-gedruckten Bauteilen mit überhängenden Strukturen zu steigern. Insbesondere wurde das Augenmerk hier auf die Verwendung von organischen Lichtabsorbern zur Realisierung von hochtransluzenten Harz-basierten Bauteilen gelegt. Andererseits lag ein weiterer Schwerpunkt der Arbeit auf der Entwicklung von DLP-druckbaren Kompositen mit hoher Transluzenz. Die dafür nötige Brechzahlanpassung von Harzsystem und Füllstoff wurde zum einen durch die Synthese neuer, höherbrechender Harzsysteme und zum anderen durch die Verwendung hochbrechender ZrO2-Nanopartikel realisiert. Die resultierenden hochtransluzenten Komposite wurden umfassend mechanisch charakterisiert sowie erfolgreich DLP-gedruckt.
While the field of electrochromic (EC) materials and devices (ECDs) continues to advance in terms of color palette and understanding the underlying mechanism, several scientific and technological challenges need to be addressed by optimizing the materials and understanding the electrochemical interplay of these materials in full cells. The main issue here is to further improve the EC profile for color neutrality and cycling stability in order to commercialize dimmable EC products. The transparent conductive substrates used in this work (FTO and ultra-thin ITO glass) have high visible light transmittance (τv > 85%) and low sheet resistance (< 25 Ω·sq-1). In addition, the Li+-containing gel electrolyte has sufficient ionic conductivity (2.8·10-4 S·cm-1 at 25 °C), so the investigated ECDs could achieve a fast response (required ionic conductivity is between 10−3 and 10−7 S·cm-1).
This work shows that the combination of cathodically-coloring Fe-MEPE with anodically-coloring non-stoichiometric nickel oxide (Ni1-xO) electrodes (prepared by the National Institute of Chemistry in Ljubljana, Slovenia) can be used in neutral-coloring type III ECDs. The Fe-MEPE/Ni1-xO ECD with the underbalanced CE (ECD1-1, 2: 1) and the balanced configuration (ECD1-2, 1: 1) are both nearly neutrally-colored (ECD1-1: a* = -6.7, b* = 8.8; ECD1-2: a* = -9.0, b* = 10.1) in the bright state with a τv of almost 70%. Due to the overbalancing of the CE (ECD1-3, 1:3), a deviation (a* = -2.8, b* = 19.9) from the neutral coloration occurred here. The balanced as well as the overbalanced ECD configurations show high electrochemical cycling stability (over 1,000 potentiostatic switching cycles). In general, the overbalanced configuration offers the advantage of a smaller operating voltage range (-1 V ↔ 2.5 V to -1 V ↔ 1.5 V), i.e., avoiding possible electrochemical degradation of the EC materials, electrolyte, or conductive layers. By using a Li RE in the full cell, insights into the optimal matching of electrochemical and optical properties between the two electrodes are obtained to achieve more stable ECDs. Thereby, the redox potentials of both EC electrodes (Fe-MEPE and Ni1-xO) can be measured during operation. The incomplete decolorization of ECD1-1 can be explained by the measured electrode potentials (below the required 4 V vs. Li/Li+), excluding side reactions and degradation at both electrodes. The results demonstrate the importance of using balanced and (slightly) overbalanced ECD configurations with complementary-coloring EC electrodes to achieve high cycling stability and fast switching at low operating voltages. Therefore, this three-electrode configuration provides an excellent method for in situ electrochemical characterization of the individual EC electrodes to better understand the redox processes during device operation and to further improve the optical contrast and cycle stability of ECDs.
The Fe-MEPE/Ni1-xO combination was tested on flexible ultrathin ITO glass (ECD1-4). Here, by applying a low voltage of -1 V ↔ 2.5 V, the MEPE/Ni1-xO ECDs can be reversibly switched from a colored (L* = 35.6, a* = 19.4, b* = -26.7) to a nearly colorless (L* = 78.5, a* = -14.0, b* = 21.3) state. This is accompanied by a change in τv from 6% to 53%. The ECDs exhibit fast response and good cycling stability (5% loss of optical contrast over 100 switching cycles).
To further improve color neutrality and cycling stability, ECDs combining Fe-MEPE and mixed metal oxides as ion storage layers were investigated. Titanium manganese oxide (TMO, Fraunhofer IST) and titanium vanadium oxide (TiVOx, EControl-Glas GmbH & Co. KG) electrodes are compared for use as optically-passive ion storage layers. TiVOx with a maximum charge density of approx. 27 mC·cm-2 and a coloration efficiency of η = 2 cm·C-1 at 584 nm shows a color change from yellow to light gray at 2 V vs. Ag/AgCl, while the slightly anodically-coloring Ti-rich TMO (10.5 mC·cm-², η584 nm = -4 cm·C-1) switches from light yellow to colorless at -2.5 V vs. Ag/AgCl. These materials show only a slight change in τv value from 85% to 75% and from 72% to 81%, respectively, thus reaching the requirements for highly transmissive optical-passive ion storage layers. The ECDs with Fe-MEPE in combination with TiVOx (ECD2-1) and TMO-1 (ECD2-2) are blue-purple in the dark state (0 V) and turn colorless by applying a voltage of 1.5 V, changing the τv value from 28% to 69% and from 21% to 57% in 3 s and 13 s, respectively. The ECDs show fast responses and high cyclability over more than 100 cycles.
In the last section, the simplification of cell architecture by using redox mediators shows that different redox mediators (KHCF(III), Fc-PF6, Fc-BF4, and TMTU) can be used in type II ECDs (4 instead of 5 layers) consisting of Fe-MEPE or Ni1-xO thin film electrodes. The combination of KHCF(III) with Fe-MEPE has a low cycling stability due to the electrochemical formation of Prussian blue (PB). This side reaction is undesirable as it decreases the optical contrast. It can be avoided by using Fc+- (ECD3-5/6) or TMTU-based (ECD3-7) redox mediators, which exhibit reversible redox behavior. A high τv value of 72% is obtained for the use of TMTU. Low concentrations (<0.1 M) of redox mediators decrease the cell voltage for complete switching without affecting the optical properties of the ECDs. The redox couple TMTU/TMFDS2+ (molar ratio of 1:0.1 in 1 M LiClO4/PC as electrolyte) works well in combination with
Ni1-xO electrodes (ECD3-10), with a change in τv value from 38% (colored at 2 V, L* = 67.1, a* = 3.9, b* = 17.2) to 70% at (decolored at -2 V, L* = 86.6, a* = -0.6, b* = 17.2). This result implies that incorporating redox mediators into the electrolyte is an effective means to simplify the cell assembly and color neutrality can be obtained with one optically active WE and a color-neutral redox mediator. Moreover, the combination of Ni1-xO and the colorless TMTU/TMFDS2+ redox mediator is a potential candidate to obtain neutrally colored ECDs.
It is shown that the lab-sized FTO- and ultra-thin ITO-glass-based ECDs are very attractive for energy-efficient EC applications, e.g., in architectural or automotive glazing, aircraft, ships, home appliances and displays. To monitor the EC performance and to prevent diverging electrode potentials during the switching process, the studied three-electrode configuration can help to extend the cycle stability as well as to improve the charge balancing of dimmable applications. The studied ECDs display a route towards neutral tint, e.g., EC active Ni1-xO, optically-inactive mixed metal oxides, and colorless redox mediators. Nevertheless, color neutrality should be further improved to meet the requirements for industrial applications. For future work, a scale-up process from lab-sized (few cm²) to prototype (few m²) ECDs will be necessary.